Leading Induction Billet Heater Manufacturers in Mumbai, India
Discover top-notch induction billet heater manufacturers in Mumbai, India, offering high-performance heating solutions for various industrial applications. Vel Innovative state-of-the-art induction billet heaters are designed for precision and efficiency, making them ideal for forging, extrusion, and other metalworking processes.
With advanced technology and robust construction, our induction billet heaters ensure uniform heating, energy efficiency, and optimal performance. We cater to a wide range of industries, including automotive, aerospace, and manufacturing, providing customized solutions tailored to meet specific requirements. Our experienced team and cutting-edge manufacturing facilities guarantee products that meet the highest quality standards, ensuring reliability and durability. Our heaters are easy to operate and maintain, reducing downtime and enhancing productivity.
Contact us today to learn more about our induction billet heaters and how we can support your industrial heating needs in Mumbai, India. Trust us to deliver innovative and reliable heating solutions that drive your success. For More Information Pls Contact Us or Call Us +91 8104163453 or Email Us : mail@velinnovative.com sales@velinnovative.com
VEL ForgeX Series
Induction forging process is energy efficient, rapid / instant heating process as it provides superior productivity, consistent quality, flexibility and reliability.
VEL ForgeX series is specially designed and manufactured for heating metal in forging, rolling, stamping extrusion, upsetting and other forming applications to obtain desired shape in Presses, Bending Machines, Forming machines, etc on turnkey basis. They are designed to heat any dimension of billets, bars, blocks, slabs etc in full or partially in materials as diverse as Steel, Stainless Steel, Brass, Bronze, Aluminium, Copper, Titanium, Silver, etc and their alloys
Related Services :
Induction Forging Machine,Induction Heating Machines for Forging, Induction Bearing Heater, Portable Bearing Induction Heater, Induction Heaters for Bearing Heating, Induction Bearing Heater at best Prices, Induction Bar End Heater, Induction Billet Heater, Billet Heating & Billet Induction heater.
VEL Induction Heating System (VEL/IHS Series ) consists of
1. Induction Heating Power Source
Induction Heater , Thyristor / IGBT based, ofvaryingpowercapacitiesrangingfrom400kW to 1600 kW consisting of Inverter modules auto tuned to Resonant Frequency ranging from 1 to 20kHz, incorporating Microcontroller (µC)based electronic controls, Protection/Trip circuits, Interlocks etc, Output Matching Transformer, Inductor Assemblies etc
| TYPE | VEL/IHS400 | VEL/IHS800 | VEL/IHS1200 | VEL/IHS1600 |
| Output Power | 400kW | 800Kw | 1200Kw | 1600kW |
| Input Feeder Rating | 800Amps | 1600Amps | 2400Amps | 3200Amps |
| Incoming Voltage | 415V,3phase,50Hz,4wire | |||
| Output Frequency | 1-20kHz(as per job requirement) | |||
Any intermittent power shall be provided as per customer requirement
2. Control And Feedback System
PLC based control system & SCADA for automated system & process. All alarms generated and machine / process parameters displayed / controlled from HMI on Control Panel / SCADA.
Non-contact pyrometers are used to measure the part temperature to achieve precision temperature control, to maintain temperature consistency, feedback for hold modes, option to reject job for over/under job temperatures etc.
3. Heating Station
The induction coil is completely contained within the steel shell and is isolated from the job with a refractory coating. There is no chance of hot slag or other materials from the furnace contaminating the room.
4. Loading/ Unloading & Feeding System
Semi-Automated/Fully Automated job loading/unloading facility are available, such as Vibratory, magazine, step, or bowl feeders, V-flight and other conveyor feeders to move billets into drive position, Pneumatic or hydraulic horizontal pusher, tractor drive, pinch roller drive or walking beam arrangement for moving job through the inductor, High-speed conveyors to rapidly deliver the hot job to press operator or robot pick up point, etc
CONTROL AND FEEDBACK SYSTEM
PLC based control system & SCADA for automated system & process. All alarms generated and machine / process parameters displayed / controlled from HMI on Control Panel / SCADA.
Non-contact pyrometers are used to measure the part temperature to achieve precision temperature control, to maintain temperature consistency, feedback for hold modes, option to reject job for over/under job temperatures etc.
HEATING STATION
The induction coil is completely contained within the steel shell and is isolated from the jobwith a refractory coating. There is no chance of hot slag or other materials from the furnace contaminating the room.
LOADING/ UNLOADING & FEEDING SYSTEM
Semi-Automated/FullyAutomatedjobloading/unloadingfacilityare available, such as Vibratory, magazine, step, or bowl feeders, V-flight and other conveyor feeders to move billets into drive position, Pneumatic or hydraulic horizontal pusher, tractor drive, pinch roller drive or walking beam arrangement for moving job through the inductor, High-speed conveyors to rapidly deliver the hot job to press operator or robot pick up point, etc
Applications
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