VEL i-Braze Series
VEL i-Braze series comprises of state-of-the-art induction brazing systems designed to meet the evolving demands in the field of metal joining.
It includes an advanced light weight and portable high frequency transformer and joint specific custom designed coils together known as brazing tong. The coils can be easily fitted on and removed from the transformer.
The brazing tong can seamlessly integrate with robotic arms or any automation as per client’s requirements
Related Services :
Induction Brazing Machine , Portable Induction Brazing Machine, Handheld Induction Brazing Machine, Induction Brazing Machine, Induction Brazing Machines, Rotor Brazing Machines.
Standard Features
- Application based customization
- Wide range of output power ratings and frequenciesrange
- Tolerates abrupt discontinuities in the coil circuit (e.g., sudden insertion, removal, or geometric changes
of the workpiece). - Withstands severe disturbances on incoming power lines.
- Integrates safety-oriented design features to prevent electric shock hazards associated with the brazing
tong during operation. - Features an automatic machine trip mechanism in the event of accidental contact between the brazing
tong and the workpiece, ensuring the integrity of both the machine and workpiece. - Safety Interlocks for Water pressure, temperature, flow, etc.
- Power Factor > 0.90
- Output regulation> 90%
- Intuitive user interface
- Simple and effective indications
Standard Features
- Application based customization
- Wide range of output power ratings and frequenciesrange
- Tolerates abrupt discontinuities in the coil circuit (e.g., sudden insertion, removal, or geometric changes
of the workpiece). - Withstands severe disturbances on incoming power lines.
- Integrates safety-oriented design features to prevent electric shock hazards associated with the brazing
tong during operation. - Features an automatic machine trip mechanism in the event of accidental contact between the brazing
tong and the workpiece, ensuring the integrity of both the machine and workpiece. - Safety Interlocks for Water pressure, temperature, flow, etc.
- Power Factor > 0.90
- Output regulation> 90%
- Intuitive user interface
- Simple and effective indications
VEL i-Braze System (Type VEL/BR#) consists of ► Converter ► Inverter ► Micro controller based Control, Protection & Interlocks ► Output Transformer & Inductor ► Water Cooling & Circulating System (Optional) ► Holding Fixture (Optional) ► XYZ Slide for the Brazing Tong Assembly (Optional)
| Type : | VEL/BR20 | VEL/BR50 | VEL/BR80 | VEL/BR300 | |
| Inverter | IGBT based Inverter | ||||
| Converter | Thyristor based Full bridge Rectifier | ||||
| Incoming Voltage | 415 V/3ph /50 Hz, 3 or 4 wire | ||||
| Input Feeder Rating (A) | 40 | 100 | 160 | 600 | |
| Max Output Power (kW) (continuously variable 10-100% ) | 20 | 50 | 80 | 300 | |
| Output Frequency | 10 – 40 kHz | ||||
| Output Voltage (V) | 0-300 | 0-400 | 0-400 | 0-600 | |
| Coil Current(A) | 800 | 2000 | 3200 | 12000 | |
| Medium of Cooling | Air / Water | Water | Water | Water | |
| Brazing Tong | Compact water cooled transformer with flexible water cooled cable | ||||
Option 1:  Fixed Transformer |
Option 2:  Hand heldTransformer |
||||
Note: We also deliver customized solutions tailored to your application needs, offering flexibility in intermediate power rating, frequency, and automation levels
| Accessories | Description & Features |
| Cooling System | 1) Refrigerant Chiller Unit 2) Cooling Tower with plate – type heat exchanger |
| Fixtures | 1) Mobile Hanging Assembly for Hand Held Transformer. 2) Manual / Motorized Rotary Fixtures (Horizontal / Vertical ) 3) XYZ Slide Fixture for Fixed Transformer |
Technical Specification
VEL i-Braze System (Type VEL/BR#) consists of ► Converter ► Inverter ► Micro controller based Control, Protection & Interlocks ► Output Transformer & Inductor ► Water Cooling & Circulating System (Optional) ► Holding Fixture (Optional) ► XYZ Slide for the Brazing Tong Assembly (Optional)
| Type : | VEL/BR20 | VEL/BR50 | VEL/BR80 | VEL/BR300 | |
| Inverter | IGBT based Inverter | ||||
| Converter | Thyristor based Full bridge Rectifier | ||||
| Incoming Voltage | 415 V/3ph /50 Hz, 3 or 4 wire | ||||
| Input Feeder Rating (A) | 40 | 100 | 160 | 600 | |
| Max Output Power (kW) (continuously variable 10-100% ) | 20 | 50 | 80 | 300 | |
| Output Frequency | 10 – 40 kHz | ||||
| Output Voltage (V) | 0-300 | 0-400 | 0-400 | 0-600 | |
| Coil Current(A) | 800 | 2000 | 3200 | 12000 | |
| Medium of Cooling | Air / Water | Water | Water | Water | |
| Brazing Tong | Compact water cooled transformer with flexible water cooled cable | ||||
| Option 1: Fixed Transformer |
Option 2: Hand heldTransformer |
||||
Note: We also deliver customized solutions tailored to your application needs, offering flexibility in intermediate power rating, frequency, and automation levels
Industries
Accessories
| Accessories | Description & Features |
| Cooling System | 1) Refrigerant Chiller Unit 2) Cooling Tower with plate – type heat exchanger |
| Fixtures | 1) Mobile Hanging Assembly for Hand Held Transformer. 2) Manual / Motorized Rotary Fixtures (Horizontal / Vertical ) 3) XYZ Slide Fixture for Fixed Transformer |
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