VEL ForgeX Series

Induction Forging Machine Equipment

Trusted Induction Forging Machine Manufacturers in Mumbai – Precision Heating for High-Performance Forging

At VEL Innovative Technologies Pvt Ltd, we are leading induction forging machine manufacturers in Mumbai, offering high- efficiency heating solutions for the forging industry. Our advanced induction forging machines ensure precise, uniform, and rapid heating, making them ideal for hot forming, shaping, and deformation processes in various metals.
Designed for durability and energy efficiency, our induction forging machines reduce material waste, improve production speed, and enhance the metallurgical properties of forged components. As experienced induction forging manufacturers in Mumbai, we provide both standard and customized solutions to meet the specific requirements of automotive, aerospace, and heavy engineering industries.
Partner with VEL Innovative Technologies Pvt Ltd for cutting-edge induction forging solutions that enhance productivity and optimize energy consumption. Contact us today to explore the best heating solutions for your forging applications.

For More Information Pls Contact Us or Call Us +91 8104163453  or Email Us : mail@velinnovative.com sales@velinnovative.com

Induction Forging Machine (VEL ForgeX Series)

Induction forging process is energy efficient, rapid / instant heating process as it provides superior productivity, consistent quality, flexibility and reliability.

VEL ForgeX series is specially designed and manufactured for heating metal in forging, rolling, stamping extrusion, upsetting and other forming applications to obtain desired shape in Presses, Bending Machines, Forming machines, etc on turnkey basis. They are designed to heat any dimension of billets, bars, blocks, slabs etc in full or partially in materials as diverse as Steel, Stainless Steel, Brass, Bronze, Aluminium, Copper, Titanium, Silver, etc and their alloys.

Related Services :

Induction Forging Machine,Induction Heating Machines for Forging

VEL Induction Heating System (VEL/IHS Series ) consists of

1. Induction Heating Power Source

Induction Heater , Thyristor / IGBT based, ofvaryingpowercapacitiesrangingfrom400kW to 1600 kW consisting of Inverter modules auto tuned to Resonant Frequency ranging from 1 to 20kHz, incorporating Microcontroller (µC)based electronic controls, Protection/Trip circuits, Interlocks etc, Output Matching Transformer, Inductor Assemblies etc

TYPE VEL/IHS400 VEL/IHS800 VEL/IHS1200 VEL/IHS1600
Output Power 400kW 800Kw 1200Kw 1600kW
Input Feeder Rating 800Amps 1600Amps 2400Amps 3200Amps
Incoming Voltage 415V,3phase,50Hz,4wire
Output Frequency 1-20kHz(as per job requirement)

Any intermittent power shall be provided as per customer requirement

2. Control And Feedback System

PLC based control system & SCADA for automated system & process. All alarms generated and machine / process parameters  displayed / controlled from HMI on Control Panel / SCADA.

Non-contact pyrometers are used to measure the part temperature to achieve precision temperature control, to maintain temperature consistency, feedback for hold modes, option to reject job for over/under job temperatures etc.

3. Heating Station

The induction coil is completely contained within the steel shell and is isolated from the job with a refractory coating. There is no chance of hot slag or other materials from the furnace contaminating the room.
4. Loading/ Unloading & Feeding System

Semi-Automated/Fully Automated job loading/unloading facility are available, such as Vibratory, magazine, step, or bowl feeders, V-flight and other conveyor feeders to move billets into drive position, Pneumatic or hydraulic horizontal pusher, tractor drive, pinch roller drive or walking beam arrangement for moving job through the inductor, High-speed conveyors to rapidly deliver the hot job to press operator or robot pick up point, etc

CONTROL AND FEEDBACK SYSTEM

PLC based control system & SCADA for automated system & process. All alarms generated and machine / process parameters  displayed / controlled from HMI on Control Panel / SCADA.

Non-contact pyrometers are used to measure the part temperature to achieve precision temperature control, to maintain temperature consistency, feedback for hold modes, option to reject job for over/under job temperatures etc.

HEATING STATION

The induction coil is completely contained within the steel shell and is isolated from the jobwith a refractory coating. There is no chance of hot slag or other materials from the furnace contaminating the room.

LOADING/ UNLOADING & FEEDING SYSTEM

Semi-Automated/FullyAutomatedjobloading/unloadingfacilityare available, such as Vibratory, magazine, step, or bowl feeders, V-flight and other conveyor feeders to move billets into drive position, Pneumatic or hydraulic horizontal pusher, tractor drive, pinch roller drive or walking beam arrangement for moving job through the inductor, High-speed conveyors to rapidly deliver the hot job to press operator or robot pick up point, etc